Electrical Panel Division

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🏭 Panel Manufacturing Process – PowerGrid Infra

At PowerGrid Infra, we follow a rigorous, precision-driven process to ensure that each panel we manufacture meets the highest standards of quality, safety, and performance. Our end-to-end manufacturing cycle includes:

🔧 Manufacturing Process

1️⃣ Design & Engineering

• Customized panel designs based on client specifications, load calculations, and      application requirements.
• Compliance      with relevant standards (IS, IEC) .

2️⃣ Material Procurement

• Sourcing  high-quality, certified components and materials (switchgear, busbars,      enclosures, protection devices).
• Ensuring  traceability and quality assurance for all critical parts.

3️⃣ Fabrication

• Precision  cutting, punching, and bending of sheet metal for enclosures.
• Surface  treatment (powder coating/painting) for corrosion resistance and aesthetics.

4️⃣ Assembly & Wiring

• Careful  assembly of components (MCBs, ACBs, MCCBs, Relays, Contactors, etc.)
• Neat,  color-coded wiring for easy identification and maintenance.

5️⃣ Testing & Quality Checks

• Continuity,  insulation resistance, and high-voltage testing.
• Functional testing of protection and control systems.
• Final inspection as per international standards.

6️⃣ Dispatch & Installation

• Safe packaging and delivery to the project site.
• Supervised installation and commissioning support available.

7️⃣ After-Sales Support

• AMC, troubleshooting, and maintenance services.

⚡ Types of Panels We Manufacture

Here’s a comprehensive list of Electrical Panels offered by PowerGrid Infra, each tailored to specific industrial and commercial applications:

1️⃣ LT Panel (Low Tension Panel)

For safe distribution and control of power in low voltage systems (up to 1000V).
Applications: Industries, Commercial Buildings, Residential Complexes.

2️⃣ HT Panel (High Tension Panel)

For power distribution at high voltages (11kV and above), integrating protection and metering systems.
Applications: Substations, Industrial Plants, Utilities.

3️⃣ PCC Panel (Power Control Center Panel)

The main distribution panel for controlling power supply to different loads, with advanced protection systems.
Applications: Large industries, Infrastructure projects.

4️⃣ MCC Panel (Motor Control Center Panel)

Used to control and protect motors via starters, overload relays, and safety devices.
Applications: Process Industries, Factories, Manufacturing Plants.

5️⃣ APFC Panel (Automatic Power Factor Correction Panel)

For improving power factor, reducing penalties, and optimizing energy usage by automatically switching capacitors.
Applications: Commercial Complexes, Industrial Plants, Hospitals.

6️⃣ AMF Panel (Automatic Mains Failure Panel)

Automatically starts the generator in case of mains power failure, ensuring uninterrupted power supply.
Applications: Hospitals, Data Centers, Essential Services.

7️⃣ DG Synchronization Panel

For managing and synchronizing multiple generators for efficient load sharing and backup.
Applications: Large Facilities, Industries, Data Centers.

8️⃣ VFD Panel (Variable Frequency Drive Panel)

Controls the speed of motors for energy savings and process control.
Applications: HVAC Systems, Conveyor Systems, Pumps, Fans.

9️⃣ Control Desk / Mimic Panels

Custom-designed control panels with mimic diagrams for process visualization and centralized control.
Applications: Process Industries, Power Plants, Automation Systems.

10️⃣ PLC/SCADA Panels

For advanced automation systems, integrating programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) interfaces.
Applications: Smart Factories, Process Control, Utilities.

11️⃣ Feeder Pillars

Outdoor panels for power distribution and control in street lighting, utilities, and public infrastructure.
Applications: Roads, Parks, Utilities.

12️⃣ Distribution Boards (DBs)

For distributing power to individual circuits in buildings with MCBs, RCDs, etc.
Applications: Residential, Commercial, and Industrial Buildings.