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    • Home
    • TRANSFORMERS
    • ELECTRICAL PANEL
    • SOLAR DIVISION
    • FIRE DIVISION
    • OTHER PRODUCT
    • CONTACT US
  • Home
  • TRANSFORMERS
  • ELECTRICAL PANEL
  • SOLAR DIVISION
  • FIRE DIVISION
  • OTHER PRODUCT
  • CONTACT US
PowerGrid Infra

TRANSFORMER DIVISION

Welcome to Power Grid Infra -Transformer Division

  

At PowerGrid Infra, we design and manufacture high-performance Power and Distribution Transformers that ensure reliable, efficient, and safe energy distribution for diverse industrial, commercial, and utility applications.

Our transformers are engineered for excellence, built with precision manufacturing, and comply with the highest industry standards (IS, IEC).

  

⚙️ Our Transformer Manufacturing Process

1️⃣ Design & Engineering

  • Transformer      designs are developed using advanced software and simulation tools,      ensuring optimal performance, energy efficiency, and safety.
  • Each      transformer is customized to client specifications, considering load      profiles, environmental conditions, and site requirements.

2️⃣ Core Assembly

  • High-grade      CRGO or amorphous metal cores are carefully cut, stacked, and assembled      for minimal losses and high magnetic efficiency.

3️⃣ Winding Process

  • High-conductivity      copper or aluminum windings are precisely wound, insulated, and dried      under controlled conditions for maximum electrical performance and      reliability.

4️⃣ Tank Fabrication & Painting

  • Robust      transformer tanks are fabricated from premium steel, treated with      anti-corrosion coatings, and painted for long-term durability.

5️⃣ Insulation & Impregnation

  • State-of-the-art      vacuum pressure impregnation (VPI) and drying processes ensure insulation      integrity and moisture resistance.

6️⃣ Assembly & Integration

  • Core-coil      assembly, tanking, bushing installation, and final assembly are executed      with precision and care.

7️⃣ Testing & Quality Assurance

  • Routine,      type, and special tests are conducted as per IS/IEC standards, including      voltage ratio, winding resistance, insulation resistance, temperature      rise, and impulse tests.

8️⃣ Dispatch & After-Sales Support

  • Transformers      are safely packaged, transported, and supported with installation      guidance, commissioning, and AMC services.

  

🛠️ Types of Transformers Offered

🔹 Distribution Transformers (11kV/22kV/33kV Class)

For efficient power distribution in utilities, industries, and commercial buildings.

  • Ratings:      25 kVA to 5000 kVA
  • Features:      Low loss design, energy-efficient, low noise, eco-friendly fluids      available.

🔹 Power Transformers (33kV and Above)

For bulk power transmission and heavy-duty applications in industries and substations.

  • Ratings:      Up to 50 MVA
  • Features:      High efficiency, robust design, advanced cooling systems.

🔹 Dry-Type Transformers (VPI / Cast Resin)

For indoor applications with enhanced safety and reduced maintenance.

  • Applications:      Hospitals, Commercial Buildings, Data Centers.

🔹 Oil-Immersed Transformers

For outdoor applications with superior cooling and long service life.

  • Available      in ONAN/ONAF cooling configurations.

🔹 Furnace Transformers

Specifically designed for industrial applications like arc furnaces, induction furnaces, and steel plants.

🔹 Isolation Transformers

For sensitive equipment, providing galvanic isolation and protection from electrical noise.

🔹 Special Purpose Transformers

Custom-engineered for specific applications like solar farms, wind power plants, testing labs, and more.

  

🌿 Why Choose PowerGrid Infra Transformers?

✅ Energy-Efficient Designs
✅Low Losses, Long Life
✅Robust Construction & Safety Features
✅Customization for Site Conditions
✅Compliant with IS/IEC Standards
✅Reliable After-Sales Support & AMC

  

🚀 Transforming Power, Empowering Progress

PowerGrid Infra is your trusted partner in delivering transformers that drive growth, efficiency, and sustainability across industries, infrastructure, and utilities.

Transformer AMC and Repairing

  

🛠️ Transformer AMC (Annual Maintenance Contract)

Our AMC Program offers proactive, scheduled maintenance to prevent failures, ensure compliance, and maintain optimal performance.

🔹 AMC Coverage Includes:

✅ Routine Inspection & Diagnostics

  • Visual      and thermal imaging inspections
  • Oil      level and leakage checks
  • Bushing      condition assessment
  • Grounding      system verification

✅ Transformer Oil Testing & Filtration

  • Dielectric      strength testing
  • Dissolved      Gas Analysis (DGA)
  • Moisture      content and acidity tests
  • Online      and offline filtration for performance improvement

✅ Electrical Testing

  • Insulation      Resistance (IR) testing
  • Winding      Resistance and Vector Group Tests
  • Turns      Ratio Testing
  • Load      and No-Load Loss Measurement

✅ Thermal Scanning & Predictive Maintenance

  • Early      detection of hotspots, loose connections, and potential failures.

✅ Emergency Support & Troubleshooting

  • 24x7      on-call technical assistance for breakdowns.

✅ Record Keeping & Compliance Reports

  • Comprehensive      service logs and test reports for regulatory compliance.

✅ Performance Optimization

  • Recommendations      for load balancing, capacity enhancement, and energy efficiency.

  

🛠️ Transformer Repair & Refurbishment Services

We specialize in comprehensive transformer repairsfor all makes and models, restoring performance and extending asset life at a fraction of replacement costs.

🔹 Our Repair Capabilities Include:

✅ Winding Rewinding & Replacement (Copper/Aluminum)
✅ Core Repairs & Laminations
✅ Bushing Replacement
✅ Tank Fabrication & Leakage Repairs
✅ Cooling System Upgrades (Radiators, Fans, Conservators)
✅ Oil Filtration & Replacement
✅ Testing & Certification as per IS/IEC Standards
✅ On-Site and In-House Repair Services Available

  

🌟 Why Choose PowerGrid Infra for Transformer AMC & Repairs?

🔹 Expert Team – Certified engineers and technicians with deep industry knowledge.
🔹 Quick Turnaround – Fast service delivery, minimizing downtime.
🔹 Genuine Spares – High-quality materials and components for long-term reliability.
🔹 End-to-End Solutions – From diagnostics to repairs and performance testing.
🔹 Customized Contracts – Tailored AMC packages to suit your plant’s needs.
🔹 Affordable & Transparent Pricing – No hidden charges, full transparency.

  

🔋 Maximize Uptime, Minimize Risk, Optimize Performance

Partner with PowerGrid Infra for trusted AMC and repair solutions that protect your critical transformer assets and ensure reliable power supply for your operations. 

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